To produce the desired result, a high-quality and precise machine and tool component is required. It is critical to discover the optimal option for manufacturing in a shop floor machine factory, taking into account tool condition, tool failure, thermal softening, and surface polish, among other factors. The goal of this research is to look at the impacts of two-dimensional Ultrasonic Vibration Assisted Milling (UVAM) cutting mechanics on chip thickness and tool path trajectory. The trajectory of the tool locus into the workpiece during machining is taken into account in the theoretical modelling of cutting mechanics. The major advantages of VAM, according to the studies, stem from the intermittent tool tip interaction phenomenon between the cutting tool and the workpiece. Vibration assisted milling in two dimensions can reduce thinning chip thickness formations, which can be identified as a benefit. The effect of the tool entering and disengaging from the workpiece was revealed to be the main cause of cutting force reduction, temperature reduction, extended tool life, discontinuous, thinning, and improvements in chip formation, as well as improving surface roughness.

Author (S) Details

I. Rasidi I.
Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Parit Raja, Johor, Malaysia.

N. H. Rafai
Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Parit Raja, Johor, Malaysia.

E. A. Rahim
Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Parit Raja, Johor, Malaysia.

S. A. Kamaruddin
Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Parit Raja, Johor, Malaysia.

H. Ding
School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China.

K. Cheng
Advance Manufacturing Engineering Enterprise, School of Engineering and Design, Brunel University, West London UB8 3PH, United Kingdom.

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